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Metal Conductive Rubber

Chemists Create Self-assembling

April 1, 2007 — Polymer chemists have created a flexible, indestructible material, called metal rubber, that can be heated, frozen, washed or doused with jet fuel, and still retain its electricity-conducting properties. To make metal rubber, chemists and engineers use a process called self-assembly. The material is repeatedly dipped into positively charged and negatively charged solutions. The positive and negative charges bond, forming layers that conduct electricity. Uses of metal rubber include bendy, electrically charged aircraft wings, artificial muscles and wearable computers.

Portable gadgets were meant to be taken on the move. Portable also means accidents and damage can happen. Now, imagine electronics that can take a beating and bounce back! It’s soon possible with a shocking new flexible, indestructible material, called metal rubber.

“You can heat it. You can freeze it. You can stretch it. You can douse it with jet fuel,” Jennifer Lalli, a polymer chemist at NanoSonic, Inc., in Blacksburg, Va., tells DBIS.

Abuse it, and metal rubber snaps back to its original shape. But the best part of this rubbery material? It conducts electricity just like metal and is also lightweight.

To make metal rubber, chemists and engineers use a process called self-assembly. The material is repeatedly dipped into positively charged and negatively charged solutions. The positive and negative charges bond, forming layers that conduct electricity.

“Electricity flows through metal rubber because there are little metal particles, and the electricity flows from little metal particle, to little metal particle, to little metal particle, between the two ends just like a piece of copper metal,” Rick Claus, a NanoSonic electrical engineer, tells DBIS.

The self-assembly process coats almost anything — even fabric can be made to carry electrical power. Lalli says you can wash the metal rubber textiles and they maintain electrical current.

Scientists are looking into uses of metal rubber like bendy, electrically charged aircraft wings and artificial muscles — and wearable computers. Abuse-resistant, flexible circuits, like cell phones, are still years away, but the future looks bright — and powerful — for bendable products.

BACKGROUND: Materials engineers and chemists at NanoSonic, Inc. have developed a way to produce lightweight electrically conductive textiles that won’t break or disintegrate when you wash or stretch them. This makes the textiles perfect for use in sensor-laden ‘smart clothes.’ An important component is the company’s trademarked metal rubber, a substance that has the elasticity of rubber and ability of steel to conduct electricity/ NanoSonic’s metal rubber and e-textiles could find use in protective clothing; flexible antennae and circuits; flexible displays; electromagnetic shielding; biomedical sensors and health monitoring; and applications in outer space.

HOW IT’S MADE: Instead of just mixing different materials together, like in a blender or weaving metal wire components into fabrics, NanoSonic’s manufacturing technique is a bit like ‘growing’ textiles in a makeshift washing machine. It’s called “electrostatic self-assembly.” By dipping the base material into baths of alternating electrons and protons, those nanoparticles with opposite charges attract and stick to each other like Velcro. So many different properties can be linked together without the material falling apart when it is washed or stretched. Each dip adds one layer. The e-textiles are lower in weight, with lower manufacturing costs and few byproducts, plus they can withstand repeated washings without falling apart.

EXAMPLES: In combat conditions, a US solder clothed in layers of garments made from e-textiles could wear sensors close to the skin that monitor blood pressure, body temperature, and heart rate. Another layer could be integrated into the Kevlar vest to register impact from a bullet or shrapnel. And sensors in an outer garment could ‘sniff’ the air for toxic agents of chemical or biological warfare. It might also be possible to make a thicker but lightweight conductive fabric for electric power workers that would not limit their range of motion, but would reduce the effects of electric power line radiation.

ABOUT SELF-ASSEMBLY: There are two basic ways to manipulate matter. On the large scale, we pick things up with our hands and physically put them together. Nature uses self-assembly, assembling its structures molecule by tiny molecule. Spread out in a liquid, the miniature parts jostle about and come together in random configurations, gradually matching up through trial and error according to shape and electrical charges. It’s as if you shook a box holding the pieces of a jigsaw puzzle, and looked in to find the puzzle had assembled itself. Yet biological systems, as well as several inorganic physical systems, exhibit self-assembling or self-ordering behavior all the time.

Sourced and published by Henry Sapiecha 9th April 2010


Hello Everyone,

Here's your (not so) totally useless fact of the day:

RECORD NUMBER OF WORKABLE INVENTION IDEAS HELD BY THIS SCIENTIST


American inventor Thomas Edison held over 1,500 patents,
including those for the phonograph, kinetoscope, dictaphone,
radio, lightbulb, autographic printer,
and tattoo gun.
Sourced and published by Henry Sapiecha 15th Jan 2010

Hard than diamonds??

boride-material-harder-than-diamondproenqdiamonds

Although diamond is currently the undisputed champion of ultrahard materials, research teams around the world are engaged in a battle to find a new contender to topple it from its place; one which is cheaper, more durable, and more easily produced. Once such team, lead by Professor Richard Kaner of UCLA, have targeted transition metal borides as their diamond-killer of choice. Ultrahard materials are useful in many industrial applications, as, for example, abrasives, cutting tools, and coatings. But diamond isn’t always the best tool for the job; the chemical reaction between carbon and iron means that it isn’t suitable for use with ferrous materials, and the high temperature and pressure necessary to produce synthetic diamond can make the manufacturing process prohibitively expensive. In contrast, the materials considered by Prof. Kaner, such as rhenium diboride and tungsten tetraboride, have comparable or greater hardness and stress resistance, but can be potentially be produced at ambient pressure and can be used in a great variety of chemical environments.

Sourced and published by Henry Sapiecha 3rd Nov 2009

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Thermal Analysis of Foods

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Foods usually have complex compositions and are subjected to many changes in temperature during production, transport, storage and processing. Pasteurization, sterilization, cooking and freezing are only some examples of such processes. Along with the factors of time and water content, temperature changes can have a decisive impact on the quality of foods.

Many substances are metastable and undergo phase changes during storage. Chemical reactions such as hydrolysis or oxidation can change color, appearance, or texture, or can even cause foods to become inedible. A good understanding of the effect of temperature changes on the physical and chemical properties of foods is therefore important for manufacturers in order to be able to optimize processing conditions and improve product quality.

Various Thermal Analysis methods, primarily Differential Scanning Calorimetry (DSC) and Thermogravimetry (TG) but also Dynamic-Mechanical Analysis (DMA), yield meaningful results for the evaluation of foods and their raw ingredients. NETZSCH-Gerätebau GmbH, a renowned manufacturer of instruments for Thermal Analysis and for the determination of thermophysical properties, provides equipment for all of the techniques needed for a comprehensive characterization.

thermal-analyser

For example, the specific heat (cp) indicates the amount of heat energy which must be supplied to or removed from a unit quantity of substance in order to change its temperature by one degree centigrade. This makes the specific heat to an extremely important parameter in the drafting of cooling, freezing, or heating procedures.
Some biological materials, as well as some spray-dried, ground or frozen substances, are amorphous; in other words, thermodynamically they are in a state of non-equilibrium.

This is characterized by a so-called glass transition, the temperature position of which is a function of several factors including the water content. Associated temperature-dependent phase changes can thereby cause powders to become sticky, affect the crispness of breakfast cereals or cause gelled starches to crystallize.

Sourced and published by Henry Sapiecha 18th October 2009

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SILKWORM INTERESTING FACT

More than 5,000 years ago, the Chinese discovered how
to make silk from silkworm cocoons. For about 3,000 years,
the Chinese kept this discoverya secret.
Because poor people could not afford real silk,
they tried to make other cloth look silky.
Women would beat on cotton with sticks to
soften the fibres.
Then they rubbed it against a big stone to make it shiny.
The shiny cotton was called "chintz."
Because chintz was a cheaper copy of silk, calling something
"chintzy" means it is cheap and not of good quality.

Silkworm Information

Phylum, Arthropoda; Class, Insecta; Order, Lepidoptera
Identifying Features Appearance (Morphology)

  • Larvae are worm-like with a short anal horn.
  • Three distinct body parts: head, thorax, abdomen
  • Adult has four wings covered with scales

Adult Males and Females
Adult moths have creamy white wings with brownish patterns across the front wings. The body is very hairy and the wingspan is about 50 mm. Adult females are larger and less active than males. Male moths actively crawl around looking for females. They will copulate for several hours.

Immatures (different stages)
Lepidoptera are holometabolous, therefore they have three distinct morphological stages; larva, pupa and adult. After hatching from the egg, larvae go through four molts as they grow. During each molt, the old skin is cast off and a new, larger one is produced. The silk worm larval life is divided into five instars, separated by four molts. Three pair of short, jointed legs with a single claw at the tip are located on the three body segments immediately behind the head. Five pair of fleshy protuberances (prolegs) ending in a series of hooks called crockets are located posteriorly and ventrally on the abdomen and aid the larva’s clinging a climbing abilities on plants.

Natural History

Food
Silkworms natural food plant is the mulberry tree (Morus sp.).

An artificial diet has been developed to facilitate cultivation of silkworms.

If you do not have a mulberry tree available,

you must purchase the artificial diet.

Habitat
Today, the silkworm moth lives only in captivity.

Silkworms have been domesticated so that they

an no longer survive independently in nature, particularly

since they have lost the ability to fly. All wild populations are extinct,

although presumably old relatives exist in Asia.

Interesting Behaviors
Silkworms have been used by researchers to study pheromones or sexual attractant substances. The pheromones are released by female moths and the males detect the chemicals with olfactory hairs on their antennae. This allows the male to find the female for mating. The male antennae are made of many small hairs to increase the chances of picking up small amounts of the pheromones over long distances.

Collecting Live Insects

silkworms-2

Where to find
Silkworm eggs and artificial diet can be purchased from Carolina Biological Supply Company and Ward’s Biology. Check with other teachers and your district to see if there is a resource person in your community with eggs.

Silk Industry

History
The coveted secret of silkworm cultivation began 5000 years ago in China. Sericulture (the production of raw silk by raising silkworms) spread to Korea and later to Japan and southern Asia. During the eleventh century European traders stole several eggs and seeds of the mulberry tree and began rearing silkworms in Europe. Sericulture was introduced into the Southern United States in colonial times, but the climate was not compatible with cultivation.

Today
Today, silk is cultivated in Japan, China, Spain, France, and Italy, although artificial fibers have replaced the use of silk in much of the textile industry. The silk industry has a commercial value of $200-$500 million annually. One cocoon is made of a single thread about 914 meters long. About 3000 cocoons are needed to make a pound of silk.

To gather silk from cocoons, boil intact cocoons for five minutes in water turning them gently. Remove from the water and using a dissecting needle or similar tool, begin to pick up strands. When you find a single strand that comes off easily, wind the silk onto a pencil. Several of these strands are combined to make a thread.

Sourced and published by Henry Sapiecha 18th October 2009
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INDIA’S NEW TATA NANO MOTOR CAR

PEOPLE MOVERS FOR THE MASSESS @ $2,000US

nano-red-3nano-interior-3nano-yellow

After getting official over a year ago, missing its original production plan and eventually hitting a wall with respect to production, Tata‘s long-awaited Nano vehicle is all set to take to the streets this July. According to a fresh report over at Reuters, the world’s cheapest car (100,000 rupee, or $1,980) is expected to be the hottest thing around when it ships in India in a matter of months. In fact, there are so many orders waiting to be filled, initial owners will be “randomly selected from bookings made between April 9 and 25.” We’re also told that a European variant will be launched by 2011, and while a US model is still a possibility, no firm launch date has been given there. Good luck getting your rear into one, and be sure and shoot us a few hands-on shots if you do.

Sourced and published by Henry Sapiecha 29th Sept 2009

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E – BANDS FOR OLD HEART PATIENTS

REMOTELY REPORTS THEIR CONDITION TO HOSPITALS

pulse-monitor-for-old-people

This idea aims to provide medical attention to old incapacitated people who cannot intimate the hospitals about their health in case of a serious heart attack.

All such old peoples would be provided with an E-Band which would consist of  pulse rate detecting equipment.

This equipment would consist of a pulse rate detecting sensor and a microprocessor. The sensor would constantly monitor the pulse rate of the patient and at regular intervals send the pulse rate as input to the microprocessor.

The microprocessor would be so programmed so that it generates a high output if appreciable fall or rise in the pulse rate is observed.

This output would be in turn connected to the transmitter attached to the walking stick used by the patient. As soon as the transmitter receives a high signal, it would transmit data signals consisting of a certain bit combination which would be unique for each patient, to the nearest hospital.

wheelchair-legless

The hospital would be provided with the receiver in order to receive the signals and depending bit pattern in the signal, the location of the victim can be easily identified and in this way immediate medical attention can be given to the patient.

For power supply, Batteries and a switch connection is provided in the walking stick. Whenever the switch is switched on the entire circuitry would perform the above mentioned functionality. The market acquiring capacity of this product would be immense as this only requires a normal pulse detecting sensor and a microprocessor which are quite easily available and a small interface circuit between them.

heart-monitor-machine

Again the transmitter also is an easily available component and connection also does not require a lot of hardware. Apart from this the idea involves the usage of some minor hardware such as wiring to provide dc power and to send the microprocessor output to the transmitter and a battery and switch connection.

In the hospital a receiver is required in order to receive the transmitted signals and determine the location of the patient depending on bit pattern. And the cost involved surely is worth saving a life.

Meet the Entrant,

Ch.Pawan Kumar Murty


Profession: Student
My Website: http://rideon-megastar.blogspot.com/…
Number of times entering contest previously: 0
Design Tools:
Pencil and Paper
Ch.Pawan’s favorite design tool:
Microsoft because it offers a very lucid style and at the same time all the facilities
Ch.Pawan’s hobbies and activities:
My favourite hobby is playing table tennis other activities include:Dancing(western),reading novels
Hardware used for design:
Microsoft

Sourced and published by Henry Sapiecha 8th Sept 2009

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“Create the Future” Sustainable

Technologies Category Winner

The 2008 NASA Tech Briefs “Create the Future Design Contest,” presented by SolidWorks, recognized innovation in product design in six categories: Consumer Products, Machinery & Equipment, Medical, Safety & Security, Sustainable Technologies, and Transportation. Here is the winner of the Sustainable Technologies category, along with the two honorable mentions.

Efficient Air Conditioner

Lindsay Meek
Perth, Australia

efficient-air-conditioner-circuit

altThis design improves the energy efficiency of a residential air conditioner by replacing the traditional reciprocating compressor (bore and stroke) with a higher efficiency permanent magnet motor coupled to a scroll compressor. Recent advances in permanent magnet motors used in modern hybrid car electric drives and wind turbine generation have seen the incorporation of strong NdFeB magnets into the rotor, which greatly improves the motor efficiency. The compressor motor is then driven by a compact IGBT inverter stage with a motor controller, so motor current consumption can be optimized at the different operating speeds.

The other improvement that can be made is to replace the traditional refrigerant expansion valve with a similar scroll expander turbine coupled to a second permanent magnet generator. The decompression of the refrigerant gas through the turbine on its way to the condenser allows some of the work used to compress the gas to be recovered and converted back into electrical energy. The generator is connected to a second compact IGBT inverter stage with a motor controller, and can be controlled in conjunction with the compressor motor controller to regulate the pressure and flow rate of the gas through the system.

The two inverters are connected together via a common, high-voltage DC bus, so the electrical energy recovered from the decompression state can be reused by the compression stage, improving the overall efficiency of the refrigeration cycle. Finally, an AC-DC rectifier power supply is needed to provide the main work energy for the DC bus to keep the cycle operating. The above improvements should lower the power consumption by at least 30%.

For more information, contact the inventor at lindsaymeek@hotmail.com

Sourced and published by Henry Sapiecha 8th Sept 2009

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Panasonic to Test

External-combustion Engine for

Recovering Waste Heat in Plant

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Estir Co Ltd, a venture team of Panasonic Corp, started a verification test of the “Waste Heat Recovery Stirring Engine,” which generates electric power from waste heat in a plant, in June 2009 at Panasonic Nara Plant in Japan.

The company will test the reliability of the engine at the plant in operation in the aim of commercializing it in fiscal 2011.

estir has been engaged in the development of the stirring engine in collaboration with the National Maritime Research Institute since 2005. And it has already achieved a power generation efficiency of 15% with waste heat that was emitted from industrial furnaces such as drying, blast and heat-treating furnaces, power generating facilities, boilers and motors and has a temperature from 300 to 650°C.

This time, the company will attach the stirring engine to the chimney flue of the high-pressure air distribution equipment in Panasonic Nara Plant. It generates 500W output power by using part of waste heat having a temperature of about 300 to 500°C, which is lower than before.

If estir can verify the reliability in the test, it will develop a power generating engine with a capacity of about 5 to 10kW within fiscal 2009 in prospect of commercialization and aim to release a product in fiscal 2011 as an engine able to reduce CO2 emission at production sites.

CLIMATE POWER EMISSIONS STOCK

In the industrial world, about 10% of primary energy such as petroleum and natural gas is discarded as waste heat. Therefore, energy recovery from waste heat is a major issue in reducing environmental loads.

A stirring engine is an external-combustion engine that expands and compresses the air inside the engine by using an outer heat source to obtain drive force. It can use various heat sources for power generation and is gaining attention especially in the field of energy conservation.

There has already been a stirring engine that uses heat of combustion gas with a temperature of more than 1,000°C. But it has been difficult to commercialize a stirring engine that uses waste heat having a temperature of about 300 to 500°C, such as waste heat in a plant, due to the low power generation efficiency and high costs.

Sourced and published by Henry Sapiecha 1st July 2009

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Imaging System Identifies Concealed Weapons Using RF Chips

The UC San Diego RFIC chip could lead to less expensive imagers for detecting concealed weapons.

Electrical engineers from the University of California, San Diego are using W-Band silicon-germanium (SiGe) radio frequency integrated circuits (RFICs) for passive millimeter-wave imaging. The resulting imaging systems would identify concealed weapons, help helicopters land during dust storms, and enable high-frequency data communications.

The new millimeter-wave amplifier system works at the same frequency and follows the same principles as security imaging systems now in use in airports. The new circuit is unique in that it uses standard silicon semiconductor technology, while today’s security imaging systems often rely on expensive gallium arsenide or indium phosphide amplifiers.

The circuit includes an antenna that can be used to capture radiation in the millimeter-wave frequency emitted from the human body and from objects under a person’s clothing. This radiation passes through clothing largely or completely unaffected. Imagers operating at millimeter waves are particularly useful because they can resolve images down to a millimeter scale, fine enough detail to identify small objects and separate items on a person’s body. Using signal processing, these kinds of scanners can put together a temperature map of a person’s body that includes any objects underneath the clothing.

Click here for the full story.

Sourced and published by Henry Sapiecha 1st July 2009

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